Custom Foam Inserts – Precision Protection for Your Equipment

Protect What Matters with a Perfect Fit

Your equipment is valuable—whether it’s military gear, medical devices, drones, tools, or sensitive electronics—and it deserves the best protection. Custom foam inserts provide a precise, tailored fit that safeguards your equipment inside its protective case, preventing damage from impact, vibration, and shifting.

At Fuerte Cases, we have been in business since 2001, bringing over 20 years of expertise in designing and manufacturing custom foam inserts for leading protective case brands, including Pelican, SKB, Nanuk, Seahorse, HPRC, S3, and Underwater Kinetics. We can accommodate any order size—from a single foam set to thousands of units, providing solutions for individual customers and large-scale commercial needs.

Why Choose Fuerte Cases for Custom Foam Inserts?

• Over 20 Years of Expertise – Industry-leading experience in custom protective packaging.
• Wide Foam Selection – Various foam types, densities, and anti-static options available.
• Advanced Cutting Methods – Laser, CNC routing, waterjet, and die-cutting.
• Turnkey Solutions – We can design, cut, pack, and ship your cases with foam, ready for use.
• Flexible Order Sizes – Whether you need one insert or a large production run, we have you covered.

Get a Quote Today! Call (619) 660-2300 or Request a Quote Online.

Why Custom Foam Instead of Pre-Scored Foam?

Many cases come with standard pre-scored "pick & pluck" foam, which works for basic storage. However, for frequent use, delicate equipment, or multiple cases, custom foam inserts are the superior choice.

Feature	Pre-Scored Foam	Custom Foam Inserts
Durability	Tends to break down over time	Long-lasting, precision-cut
Protection	Good for light use	Maximum impact resistance
Aesthetic	Rough, inconsistent cutouts	Clean, professional look
Multi-Case Uniformity	Each case must be manually plucked	Consistent across all cases
Customization	Limited to square cutouts	Fully tailored to your gear

Custom Foam Cutting Methods

• Laser Cutting – High-precision cuts with smooth edges.
• CNC Routing – Ideal for complex, multi-depth designs.
• Water Jet Cutting – Perfect for thicker or dense foam materials.
• Die Cutting – Efficient for large production runs.

Choosing the Right Foam Type

Based on your equipment’s weight, fragility, and usage, we’ll recommend the best material for your application. Common foam options include:

• Polyurethane Foam – Soft, shock-absorbing, ideal for delicate equipment.
• Polyethylene Foam – Rigid, durable, great for industrial or heavy-use cases.
• Anti-Static Foam – Protects electronics from electrostatic discharge (ESD).
• Velour-Covered Foam – Adds a premium look and feel for presentations.
• MDL Covered Foam – Available in black or blue for a sleek finish.
• Flame Retardant & Chemical Resistant Foam – For extreme environments.

How Much Does Custom Foam Cost?

Pricing depends on:

• Foam type & density
• Intricacy of the design
• Production quantity

We work with tracings, actual parts, CAD files, and custom designs to create the perfect foam insert.

Get Started with Custom Foam Inserts Today!

Fuerte Cases is your trusted partner for precision-cut custom foam inserts. Whether you need one foam insert or a large production run, our expert team will guide you from concept to completion.

Contact us today!

Call (619) 660-2300 or Request a Quote Online.